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VT · Conventional NDT

Visual Testing

Visual testing is the most frequently applied NDT method. Done properly, it catches nonconforming work before it is covered, coated, or sent for slower volumetric testing.

The Method

How VT works.

Visual testing (VT) is examination of a surface by eye, directly or with aids such as magnifiers, mirrors, borescopes, and video equipment. Findings are evaluated against the acceptance criteria in the governing code, specification, or drawing.

On welded fabrications, VT is applied before, during, and after welding. Gauges and calibrated measuring tools turn observation into recorded, repeatable results.

Applications

Where VT is used

  • Fit-up and joint preparation before welding
  • In-process and final weld inspection
  • Weld size, length, and profile verification
  • Remote visual inspection of internal or restricted-access areas
  • Pre-coating and pre-installation surface inspection

Detection capability

What VT can detect

  • Surface cracks large enough to resolve visually
  • Undercut, overlap, and underfill
  • Surface porosity and craters
  • Excessive reinforcement, concavity, or convexity
  • Undersized or missing welds, misalignment, and arc strikes
  • Corrosion, erosion, and mechanical damage

Methods & Equipment

Typical equipment

  • Fillet, butt-weld, Hi-Lo, and undercut gauges
  • Calibrated rules and measuring tools
  • Inspection lighting and light meters
  • Magnifiers, mirrors, and borescopes or video probes

Technical Considerations

Limits and requirements to plan for.

Lighting and access

Codes set minimum light intensity and limits on viewing distance and angle. Remote equipment must show equivalent resolution.

Surface condition

Scale, slag, and coatings can hide discontinuities. Surfaces must be clean enough for the required examination.

Surface only

VT sees only the surface. Subsurface and internal discontinuities need MT, UT, or PAUT.

Vision requirements

Inspectors maintain current near-vision and color-perception examinations.

In Practice

VT in industry.

Shipbuilding

Visual examination of structural, piping, and component welds as part of a multi-method plan.

Structural steel

Weld size, profile, and workmanship on fabricated members.

In-service equipment

Condition assessment of vessels, piping, and supports.

Industries that benefit

How TCI Supports You

What you get from TCI.

  • VT performed to your procedures and acceptance criteria
  • Inspection timed to fabrication hold points
  • Clear, traceable inspection records

Let's discuss your inspection requirements.

Tell us about your project, schedule, and the specifications you work to. A member of our leadership team will respond directly.